Geopolymer bricks from concrete residue and palm oil fuel ash: evaluating physical-mechanical properties, life cycle assessment and economic feasibility
Suthatta Dontriros, Praemai Nooaek, and Nuta Supakata
This study investigated the development of physical and chemical properties in geopolymer
brick from palm oil fuel ash by adding concrete residue. Palm oil fuel ash was mixed with
concrete residue in five ratios: 100:0, 90:10, 80:20, 70:30 and 60:40 by weight. Ten molar
alkaline activator solution was prepared from NaOH and Na2SiO3 in the weight ratio
of 2:5. The physical and mechanical properties of the bricks were analyzed according
to Thai standard TIS 77-2545, and the chemical properties were investigated for brick
structure. Life cycle assessment (LCA) using SimaPro 7.3.3 and economical feasibility
were calculated. The results showed that calcium oxide in concrete residue reduced the
pore volume and increased the formation of calcium silicate hydrate gel and developed
the compressive strength. Using 40% concrete residue in geopolymer brick produced the
highest compressive strength (12.53 MPa). Geopolymer bricks made from palm oil fuel
ash and concrete residue with the optimal ratio 60:40 had low impact on climate change, at
18.49%. The break even volume was 577,428 pieces, and the payback period was 3.88 years.